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Applied Control Solutions (ACS)
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Incident Identification Workshop

Find the automation incidents hiding inside “equipment failures.”

A focused on-site, train-the-trainers engagement that helps the people closest to the process recognize, classify and communicate automation incidents they may already be experiencing.
Where to start

On its own, or as the start of the Annual Service.

Start here if you want a lower-commitment way to test the ACS approach. The same Workshop is the onboarding component of the Annual Service.

See how the Annual Service continues the work

Step 1 · Workshop

Standalone, on-site engagement

Step 2 · Annual Service

Begins with this Workshop, then continues all year

Outcomes

What your team learns, and what you leave with.

What your team learns

  1. 01Recognize patterns in sensors, actuators, calibration, control logic, communications and process behavior.
  2. 02Separate engineering causes from network-attack assumptions.
  3. 03Improve incident classification and root-cause discussion.

What you leave with

  1. 01A trained internal group
  2. 02Identified incident patterns
  3. 03Findings and recommendations
  4. 04A clearer picture of where automation risk is showing up in operations

What the Workshop finds

Most organizations have already had control system incidents. They were just diagnosed as equipment failures.

Process

How it works.

  1. 01

    Intro Call

    Understand your scope, systems, and the events prompting the engagement.

  2. 02

    Scoping & Scheduling

    Agree the agenda, participants, and on-site dates; finalize the engagement plan.

  3. 03

    On-site Delivery

    A hands-on, train-the-trainers day working through real incidents with your team.

  4. 04

    Report & Recommendations

    Documented findings, root-cause patterns, and the gaps to close.

  5. 05

    Follow-up

    Availability for questions as your team applies what they learned.

Who attends

The people closest to the process.

A cross-functional group from operations, engineering, safety and security. Because it’s a train-the-trainers workshop, they leave ready to teach the rest of your team.

Operations
Operators and plant managers, who are usually first to notice that the process is behaving oddly.
Engineering
Instrumentation, controls and process engineers, who know how the process should behave.
Safety and reliability
Safety, risk and reliability staff, who investigate incidents and close out root causes.
Security
OT and IT security staff, who need to separate engineering causes from network-attack assumptions.
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Case study

Urban Utility and the Hidden Risk of Non-IP ICS Failures

Engineering expertise, operational testing and control-system incident history reveal risks that conventional cybersecurity programs overlook.

Problem
A utility known for reliability saw its largest plant shut down because of an electronic connection to one of its vendors.
Finding
The challenge was not simply an IP-network cybersecurity problem: engineering-based, physics-based failure modes were being missed.
Consequence
ACS helped develop security and safety policies for its electric and water operations, and the utility became one of only two utility test sites in the United States.
FAQ

Questions about the Workshop.

How does the Workshop relate to the Annual Service?

The Workshop can stand alone as a lower-commitment way to test the ACS approach. It is also the onboarding component of the Annual Service, which continues the work with the ACS annual incident report, sector comparison, notifications, periodic reviews, and year-round access to ACS expertise.

What does delivery look like?

It's delivered on-site as a train-the-trainers session with a cross-functional group from operations, engineering, safety and security, working through real incidents together.

Is this a cybersecurity incident-response workshop?

No. The Workshop is about identifying ICS automation incidents: problems in sensors, actuators, calibration, control logic, communications, and process behavior that are routinely written off as equipment failures.

What affects the cost?

Scope drives it: plant size, number of systems, participants, and travel. Request a 20-minute Incident Review for a quote tailored to your site.

20-minute Incident Review

Discuss a Workshop in a 20-minute Incident Review.

Tell us about your site and your team. ACS will reply within one business day to set up a short conversation about whether the Workshop fits, on its own or as the start of the Annual Service.

Preferred next step
ACS replies within one business day.

What happens next

  1. 01

    We reply

    ACS reviews your request and replies within one business day.

  2. 02

    You pick a time

    Choose a slot for the 20-minute conversation, right after you submit or from our reply.

  3. 03

    You get a clear answer

    Leave knowing whether the Workshop, the Annual Service, or neither fits, and what the next step would be.

Prefer to talk now? Call (408) 253-7934