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Applied Control Solutions — ACS
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Investigate the right causes. Involve the right teams.

Understanding how automation incidents differ from network cybersecurity incidents helps organizations avoid treating every automation failure as a cyberattack — preserving the right evidence and assigning the right experts.

Articles

Analysis from Joe Weiss.

Key concepts

Two concepts worth understanding.

Process piping with an instrument transmitter, pumps, and signal cabling in a plant
Key concept4 min read

The difference: automation safety vs. cybersecurity

Not every control system event involving computers, controllers, or digital instruments is a network cybersecurity incident. Understanding the difference helps organizations investigate the right causes and involve the right teams.

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Industrial process piping in a control system environment
What makes control systems different

Process, not packets.

IT and OT networks are about the data. Control systems are about the process — where safety, reliability, and availability must be considered. Cyber security alone is not enough.

The word itself adds to the confusion: “cyber” originally meant “under the control of and communication with computers.” More recently it implies cyberattacks — and that shift is why so many control system incidents are mislabeled.

Industry data

Two decades of incident tracking.

ACS research highlights the scale of the problem — much of it originating at Level 0 and Level 1, below the IP network layer.

17M+
control system cyber incidents to date
30,000+
deaths linked to control system incidents worldwide
$100B+
in direct impacts, with multiple bankruptcies
2M+
control system devices connected directly to the internet

In a 2022 survey of 200 executives, respondents reported that control system incidents had caused:

14%
damage to equipment
10%
environmental damage
7%
injury or death of employees
6%
injury or death of the general public
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Protecting Industrial Control Systems from Electronic Threats by Joseph Weiss
Book

Protecting Industrial Control Systems from Electronic Threats

The book by Joe Weiss, alongside numerous articles, papers, and presentations that have helped shape the field.

Report

20-Year Incident Report

Insight drawn from Joe Weiss's long-term tracking of control system incidents — patterns, consequences, and lessons for critical infrastructure organizations.

Workshop

Incident Identification Workshop

Learn to recognize, classify, and communicate control system automation safety incidents that may not look like conventional cybersecurity events.

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