Skip to content
Applied Control Solutions (ACS)
Operator at an HMI workstation in a bright industrial control room

ICS automation incident intelligence

Find what you’ve been missing. Stay ahead of what comes next.

The ACS Annual Service begins with the Incident Identification Workshop, then keeps your organization current with incident intelligence, sector comparison, notifications, periodic reviews and access to ACS expertise throughout the year.
  • 20+ years

    tracking automation incidents

  • World's largest

    record of ICS automation incidents

  • Engineering-led

    analysis, not network-security monitoring

  • Direct access to Joe Weiss

    a licensed PE who has testified before Congress

What it helps you do

Turn hidden automation incidents into decisions.

  1. 01Recognize

    Workshop onboarding identifies patterns your organization may have missed.

  2. 02Compare

    Put your experience in context using ACS incident knowledge across sectors and geographies.

  3. 03Stay current

    Receive relevant incident intelligence, notifications, reviews and expert access all year.

Understand automation incidents

Why it matters

Automation incidents rarely look like incidents.

What subscribers receive

A year of incident intelligence.

A yearlong service that starts on-site with your team and draws on more than 20 years of incident data. Pricing is based on the size of your organization.

Printed incident report with charts on a desk beside a hard hat and laptop
  1. 01The Incident Identification Workshop, to onboard your team
  2. 02The ACS annual incident report
  3. 03Comparison with incidents in your sector and geography
  4. 04Significant-event notifications on incidents, responses, vendors, regulators, and insurers
  5. 05Periodic reviews that keep you current as new incidents emerge
  6. 06Year-round questions by phone, email, and video
How it works

How the year runs.

  1. 01

    Scope and priorities

    Agree the systems, sites, and priorities for the year.

  2. 02

    Workshop onboarding

    The Incident Identification Workshop trains your team, on-site, to recognize automation incidents.

  3. 03

    Findings and baseline

    Documented findings and root-cause patterns become your baseline for the year.

  4. 04

    Annual intelligence and report

    The ACS annual incident report, with how you compare to incidents in your industry and geography.

  5. 05

    Periodic reviews

    Regular check-ins that keep you current as new incidents and responses emerge.

  6. 06

    Notifications and expert access

    Significant-event notifications, and availability by phone, email, and video for questions.

Who it’s for

Organizations that operate, insure, regulate, design, or support critical infrastructure.

Operate
Utilities, water, oil and gas, chemical, manufacturing, transportation, and other operators responsible for the process.
Insure
Insurers and risk teams who need to know whether a loss was an automation incident or a cyberattack.
Regulate
Agencies and industry bodies that oversee safety, reliability, and incident reporting.
Design
Automation and equipment vendors who can learn from how their systems behave in the field.
Support
Engineering firms, integrators, and consultants who support critical-infrastructure operations.
Technician checking a field instrument's calibration with a handheld calibrator
Case study

Identifying Automation Incidents Behind a 3% Productivity Opportunity at a Major Industrial Facility

The most significant sources of operational loss were ICS automation issues, not cyberattacks.

Problem
A facility producing about $1 billion a year had unexplained downtime, inconsistent throughput and recurring equipment issues.
Finding
Monitoring raw sensor signals surfaced inoperable and uncalibrated sensors, improperly ranged instruments and controller tuning errors that operators could not see.
Consequence
Those automation incidents added up to an estimated 3% of lost production: tens of millions of dollars in potential additional output.

Every facility is different, and not every site will find the same opportunity.

FAQ

Questions about the Annual Service.

What's included over the year?

The Incident Identification Workshop as onboarding, the ACS annual incident report, comparison with your sector and geography, significant-event notifications, periodic reviews, and year-round availability by phone, email, and video.

How does the Annual Service relate to the Workshop?

The Annual Service begins with the Workshop, then continues the work all year. The Workshop can also be booked on its own as a lower-commitment way to test the ACS approach.

What affects the cost?

Pricing is based on the size of your organization and the systems in scope. Request a 20-minute Incident Review to get a quote and get started.

Does this replace our existing cybersecurity team?

No. Cyberattacks are real, but they are not the whole control-system risk picture. The Annual Service gives your engineering and security teams incident intelligence they can't get anywhere else, and complements your cybersecurity program rather than replacing it.

20-minute Incident Review

Not sure whether the Annual Service fits?

Bring us what you're seeing in a 20-minute Incident Review. ACS will reply within one business day to set up a short conversation about your incidents, and whether the Annual Service is the right fit.

Preferred next step
ACS replies within one business day.

What happens next

  1. 01

    We reply

    ACS reviews your request and replies within one business day.

  2. 02

    You pick a time

    Choose a slot for the 20-minute conversation, right after you submit or from our reply.

  3. 03

    You get a clear answer

    Leave knowing whether the Workshop, the Annual Service, or neither fits, and what the next step would be.

Prefer to talk now? Call (408) 253-7934